SMART 1 Implant Abutments - Burbank Dental Lab

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SMART 1
Implant Abutments

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Modern implant dentistry demands precision, durability, and aesthetic excellence.

SMART 1 Implant Abutments by Burbank Dental Lab delivers all three, providing innovative solutions for restorative dentistry. Available in titanium or zirconia with a titanium base (Ti-base), these abutments are engineered to support successful implant restorations with unmatched reliability and adaptability. Whether restoring a single tooth or managing a complex case, SMART 1 Implant Abutments are designed to streamline your workflow and elevate your outcomes.

SMART 1 Implant System

SMART 1 is a registered trademark of Burbank Dental Lab.

What are SMART 1 Implant Abutments?

SMART 1 Abutments are a proprietary implant abutment solution of Burbank Dental Lab. These custom implant abutments are designed for both functionality and aesthetics. Manufactured from high-quality titanium or zirconia with a titanium base, these abutments ensure a perfect balance of strength and biocompatibility.

SMART 1 Abutments are engineered with precision, offering a secure fit, excellent stability, and optimal tissue integration. They are compatible with most implant systems, ensuring flexibility and ease of use for dentists across various clinical scenarios.

Key Features of SMART 1 Implant Abutments:

  • Versatile material options – Available in titanium for strength and zirconia for aesthetics.
  • Biocompatibility – Both materials support healthy tissue integration and reduce the risk of inflammation.
  • Custom design – Tailored to each case for optimal fit and function.
  • High strength – Titanium abutments withstand high occlusal forces, while zirconia offers exceptional flexural strength for demanding aesthetic cases.
  • Precision engineering – Ensures a secure fit and seamless integration with implant systems.
  • Compatible with most implant systems – Flexibility to work with various clinical scenarios.
  • Streamlined workflow – Simplifies case planning and execution for predictable results.

SMART 1 Implant Abutments are designed to streamline your workflow and elevate your outcomes.

SMART 1 screw-retained

COMPOSITION

Titanium or
Zirconia with Ti Base

FLEXURAL STRENGTH

1200 MPa
(Zirconia with Ti Base)

IN-LAB WORKING TIME

5-Days

WARRANTY

Lifetime or Titanium Abutments and 5 years for Zirconia with Ti Base

TENSIILE STRENGTH

800 MPa
(Zirconia with Ti Base)

SMART 1 Implant Abutment - Burbank Dental Lab
SMART 1 Implant Abutment - Burbank Dental Lab
SMART 1 Implant Abutment - Burbank Dental Lab

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Clinical Data


Studies have demonstrated the exceptional performance of custom abutments in enhancing implant stability and aesthetics. SMART 1 Abutments build on this foundation by combining cutting-edge materials with precise manufacturing. Titanium abutments boast a tensile strength exceeding 800 MPa, while zirconia abutments offer a flexural strength of over 1,200 MPa. These properties ensure long-term success, even in challenging clinical environments.

Indications for Use


SMART 1 Abutments are suitable for a wide range of restorative applications, including:

  • Single-tooth implant restorations
  • Multi-unit bridges
  • Cases requiring high aesthetic demands (zirconia abutments)
  • Posterior restorations with high occlusal loads (titanium abutments)

These abutments provide the flexibility to meet the specific demands of each patient’s case while maintaining quality and performance.

Clinical Handling


SMART 1 Abutments are designed to integrate effortlessly into your workflow. Their precision engineering provides a hassle-free experience, from case planning to final restoration.

  • Titanium Abutments: The robust design withstands occlusal forces, making them suitable for both anterior and posterior applications. Additionally, the titanium abutment(s) can be anodized for a more natural effect.
  • Zirconia Abutments: Highly aesthetic and pre-shaded for natural blending. Perfect for anterior regions where appearance is critical.

Implant Workflow


To ensure the successful fabrication of SMART 1 Abutments, dentists need to provide essential information and materials tailored to their preferred workflow. Burbank Dental Lab accommodates traditional and digital workflows, streamlining the process for predictable outcomes.

Traditional Workflow


Impression Taking

Capture precise details of the surrounding tissue and neighboring teeth with a PVS impression of the implant site.

Implant Analog

Send the corresponding implant analog for accurate model creation.

Bite Registration

Specify the desired material, restoration type, and shade.

Shade Selection

Specify the desired shade for optimal aesthetic matching.

Lab Prescription

Clearly outline the case requirements, including material preference (titanium or zirconia with Ti-base), abutment design, and emergence profile.

Digital Workflow


Intraoral Scan

An intraoral scanner captures a detailed digital scan of the implant site. Ensure the scan includes implant specific scan body, neighboring teeth, gingival contours, and occlusal surfaces. Please make sure to include specific platform company, series, diameter, and scan body used.

File Submission

Upload STL or other compatible files through the portal at Burbank Dental Lab.

Design Preferences

Communicate specific design requirements, including angulation, tissue support, and material choice.

Shade and Material
Specification

Indicate the desired shade and whether titanium or zirconia with a Titanium Base is preferred.

SMART 1 Abutment
Placement Guidelines


SMART 1 Abutments and restorations can be easily placed chairside due to their precise fabrication and custom design. To ensure optimal placement and fit, follow these steps:

Inspect the abutment

Before placement, verify the design and fit of the abutment to ensure proper compatibility. Confirm that it aligns with the dental lab prescription and is free from contaminants.

Prepare the implant site

Clear the implant site of any debris or healing abutments. Confirm that the implant platform is clean and ready for the placement of the abutment.

Seat the abutment

Align the abutment with the implant and gently seat it using a handpiece or manual driver. Ensure the connection is secure without excessive force.

Tighten the abutment screw

Use the torque specifications provided by the implant manufacturer to secure the abutment in place. Do not overtighten the implant or abutment, as this can compromise its integrity.

Evaluate fit and positioning

Verify the angulation and emergence profile of the abutment to ensure proper alignment with the prosthetic design. Make necessary minor adjustments to the crown or restoration.

Take a radiograph

Verify the proper placement of the abutment with a radiograph to confirm there are no gaps at the implant-abutment interface.

Soft tissue management

Ensure that the abutment adequately supports the gingival tissue and promotes healthy integration of the tissue.

Implant Restoration
Cementation Guidelines


If the SMART 1 Abutment and final crown were requested separately, cementation of restorations on SMART 1 Abutments requires attention to detail to achieve a secure bond and optimal aesthetics:

Clean the Abutment

Remove contaminants with an ultrasonic cleaner or alcohol rinse.

Try-In the Restoration

Check for fit, occlusion, and aesthetics before cementation.

Surface Preparation

For zirconia restorations, use a primer to enhance adhesion.

Cement Application

Apply resin cement evenly to the internal surface of the crown or bridge.

Final Setting

Seat the restoration with firm pressure and cure according to the cement manufacturer’s recommendations.

Chairside Adjustments


Dentists rarely need to adjust SMART 1 Abutments due to their precise fabrication using state-of-the-art CAD/CAM technology. These custom abutments are designed to fit perfectly and meet the specific needs of each case. However, the crowns or restorations placed over the abutments may occasionally require minor adjustments.

  • Use fine-grit diamond burs to carefully modify contours or occlusion for crown adjustments.
  • Ensure the crown’s surface is polished after adjustments to maintain aesthetics and prevent wear on opposing teeth.
  • To protect the restoration’s material integrity, avoid overheating it during adjustments. Use water to keep the material cool, preventing micro-fractures in the zirconia. 
How To Avoid A Dental Prosthesis Remake Due To Fit - by Vincent Nalbandian, Implant Department Manager

FAQ


What is the difference between titanium and zirconia abutments?

Titanium abutments provide superior strength and are ideal for posterior restorations and cases with high occlusal loads. They are highly durable, resistant to fracture, and support healthy tissue integration due to their biocompatibility.

On the other hand, zirconia abutments offer superior aesthetics and are recommended for anterior restorations or areas with high aesthetic demands. These abutments are an excellent option for patients with a thin gingival tissue biotype, as their tooth-like color prevents the inevitable graying effect that can occur with titanium abutments in these cases.  While zirconia abutments are strong, they are best suited for areas where less force is applied and appearance is critical. 


How do I send digital files to Burbank Dental Lab?

To send digital files, capture a detailed intraoral scan of the implant site, neighboring teeth, and gingival contours. Save the file in STL or another compatible format, and upload it through the online portal at the Burbank Dental Lab website. Ensure that all relevant case information, including design preferences, material selection, and shade details, is provided during submission. If you encounter any issues, the support team at Burbank Dental Lab is available to assist.


Are SMART 1 Abutments compatible with all implant systems?

SMART 1 Abutments are designed to be compatible with most major implant systems, ensuring flexibility for a wide range of restorative needs. This compatibility makes them an excellent choice for practices with multiple implant brands. Consult Burbank Dental Lab for detailed information regarding your preferred system. Their adaptability ensures a streamlined workflow and reliable integration into your existing protocols. 


Why are custom abutments a better choice than stock abutments?

Custom abutments provide a tailored fit for each case, ensuring optimal support for the prosthetic restoration. Unlike stock abutments, which have a one-size-fits-all approach, custom abutments are designed to match the patient’s specific angulation, emergence profile, and tissue contours. This customization improves aesthetics, promotes tissue integration, and enhances functionality. Custom abutments also minimize the need for adjustments, saving valuable chair time and ensuring more predictable outcomes.

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