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Sports Mouth Guards

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Our sports mouth guards are crafted from
multi-layered EVA or medical-grade thermoplastics
that resist tearing
and absorb shock.

Protecting your patients’ smiles doesn’t end with restorative care; it also includes preventing injury. Custom sports mouth guards are essential for athletes of all ages and levels, providing reliable protection against dental trauma during contact sports and high-impact activities. Whether you’re treating a high school football player, a weekend warrior, or a professional athlete, a well-made sports mouth guard can make all the difference.

Why choose Burbank Dental Lab for Sports Mouth Guards

When you recommend a sports guard, your reputation goes with it. A poorly fitting mouthguard doesn’t just fail to protect — it ends up in a gym bag, unworn and useless. That’s why fit matters more than anything else.

At Burbank Dental Lab, we fabricate custom sports mouthguards from precise dental impressions or digital scans, creating an appliance that matches the unique contours of each patient’s anatomy. The result is a guard that stays in place, absorbs impact effectively, and feels comfortable enough that athletes actually wear it — game after game, practice after practice.

Our mouth guards are crafted from multi-layered, medical-grade thermoplastic materials engineered to withstand repeated high-impact contact without tearing or losing shape. This durability translates to consistent protection throughout the athletic season and fewer remakes for your dental practice.

We also understand that compliance often comes down to pride. That’s why we offer full customization — team colors, logos, player names, and jersey numbers — turning a protective appliance into something athletes want to show off rather than hide.

For practices running digital workflows, we accept STL files from all major intraoral scanning systems, making case submission seamless. And with a standard five-day turnaround, you can confidently meet even the tightest pre-season deadlines.

Behind every mouth guard is a team that understands what dental professionals need: reliability, quality, and a partner who makes your recommendations look good.

Key Features of
Custom Sports Mouth Guards

  • Precision fit – Custom-made from impressions or digital scans for secure retention and maximum protection.
  • High-impact materials – Crafted from multi-layered EVA or medical-grade thermoplastics that resist tearing and absorb shock.
  • Breathable & comfortable – Designed to allow normal speech and breathing, increasing patient compliance.
  • Personalized designs – Available in a wide range of colors and customizable with team logos, names, or jersey numbers.
  • Orthodontic compatibility – Can be fabricated to fit over brackets or fixed appliances without compromising performance.
  • Durable & long-lasting – Built to withstand repeated impact and extended use in competitive environments.
  • Thickness/protection levels – Available in multiple thicknesses (e.g., 3mm, 4mm, 5mm) to match the intensity of the sport — lighter for basketball, heavier for football or mixed-martial arts (MMA).
  • Sport-specific designs – Optimized profiles for helmeted sports, combat sports, or non-contact activities based on clinical requirements.
  • Helmet-compatible tether option – Strap attachments available for football and hockey players who need face mask connectivity.
  • Antimicrobial properties – Optional antimicrobial additives to inhibit bacterial growth and reduce odor over time.
  • BPA-free & latex-free – Safe for patients with sensitivities or allergies to common materials.
  • Youth & adult sizing – Age-appropriate designs that account for developing dentition and smaller arch sizes.
  • Chairside adjustable – Thermoformable material allows minor in-office modifications without compromising structural integrity.

Custom sports guards are tailored to each patient’s anatomy, ensuring a secure fit and superior shock absorption.

COMPOSITION

Medical Grade
Thermoplastic

IN-LAB WORKING TIME

5-Days

WARRANTY

6 Months

conditional warranty

FLEXURAL STRENGTH

N/A

Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA

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Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA

Indications for Use


Custom sports mouth guards are recommended for:

  • Contact sports – Football, hockey, rugby, boxing, MMA, and wrestling.
  • Collision sports – Basketball, soccer, lacrosse, and martial arts.
  • Recreational activities – Skateboarding, mountain biking, gymnastics, and more.
  • Orthodontic protection – Patients with braces or retainers who require additional safeguarding.
  • Nighttime sports practice – Extended training sessions or events requiring prolonged wear.

Clinical Handling


To ensure the most accurate and comfortable fit, provide the following details:

  • Upper arch impression or intraoral scan – Digital STL files are accepted.
  • Bite registration (optional) – For specific occlusal positioning.
  • Color preference and customization requests – Team logos, player numbers, or preferred colors.
  • Orthodontic status – Indicate if the patient is wearing braces or fixed appliances.

Burbank Dental Lab will fabricate the sports mouth guard with the necessary design and material strength tailored to the patient’s needs and sport.

The American Dental Association estimates that mouthguards prevent more than 200,000 oral injuries each year, making them one of the most effective and affordable forms of protective equipment available to athletes.

Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA
Sports Mouth Guards - A Product of Burbank Dental Lab - CA

AT BURBANK
DENTAL LAB
WE CREATE
BEAUTIFUL SMILES

Introducing The All New M3 & M3 Max. The Next Generation of Carbon DLS™.

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Insertion Guidelines


Patients insert the mouth guard before play and remove it afterward. Proper hygiene and care instructions should be reviewed with each patient to prolong appliance lifespan and maintain performance.

  • Easy insertion & removal – Designed for comfort and simple daily use.
  • No adhesives required – Rely on anatomical fit for retention.
  • Simple maintenance – Clean with a toothbrush, mild soap, and cool water after use.
Smiles By Design with Andrew Sedler, COO of Burbank Dental Lab - Burbank, CA

Chairside Guidelines


While custom sports guards from Burbank Dental Lab are made to fit accurately from the start, minor adjustments may occasionally be necessary:

  • Edge trimming – Borders can be softened or shortened with rotary tools if needed.
  • Fit enhancement – Thermoformable material allows for slight reheating and adaptation in-office.
  • Occlusal evaluation – Verify mouthguard doesn’t alter bite or occlusion, especially in younger athletes.

Six months.
Not 30 days.
Burbank Dental Lab backs every custom sports guard with a 6-month conditional warranty —
Six times longer than many dental labs offer.

FAQ


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