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As the esthetic demand from patients increases, satisfying these demands must be accomplished while still maintaining strong, long-lasting restorations. Today, with the help of technology, restorations such as E.max crowns
One of the most challenging undertakings in dentistry for both the clinician and the laboratory is a full mouth reconstruction. For patients who present with excessive wear of their dentition, a full mouth reconstruction is critical in re-establishing functional harmony, pulpal health, esthetics, and protecting the dentition from further damage.
Complex dental cases require proper treatment planning to ensure a successful outcome. These cases must consider the patient’s concerns and desired result as a starting point and then create a
One of the most common options for treating an All-On-4® case is a hybrid prosthesis. But all “hybrids” are not created equal. We are a long way from the days of the only option being a cast metal substructure with traditional acrylic and denture teeth.
Cavities, trauma, genetics, and periodontitis are major contributors to tooth loss. Dental implants have been a successful treatment modality for well over 30 years. Before implants, bridges and dentures were the standard treatment option. However, implants offer predictability and a high success rate.
One of the key factors to the success of this treatment begins with implant surgery. One of the critical questions that must be answered when treatment planning is whether to implement freehand techniques or guided surgery.
There are many considerations as to which approach to employ, and this decision is made by factoring in the circumstances of each case and the clinician’s inclination. Freehand techniques are a more cost-effective approach that utilizes diagnostic information to place the implant.
The freehand technique is successful and is used to place many implants; however, a high level of precision is reached when guided surgery methods are used. Guided surgery helps implant placement go much faster. The more quickly an implant can be placed, the less time the flap needs to be open, which reduces the patient’s discomfort.
In addition, the efficiency gained through this method helps the profitability of the clinician. Surgical guides reduce stress, improve consistency, and allow the implant to be placed precisely according to the treatment plan.
Guided surgery cases require a cone-beam computed tomography scan (CBCT) and a digital impression. These are used to create an accurate virtual likeness of the oral anatomy.
With this data, a digital treatment plan is created, which provides the best possible positioning of the implant. A surgical guide is fabricated that will control the implant surgery as detailed from the digital plan. Every aspect from the angulation, depth, and location is set and recorded within the surgical guide.
The overall workflow in this process is as follows:
1. CBCT scan
A CBCT scan is needed and must be exported using a RAW DICOM file format. This file format is necessary to open in the Blue Sky plan software.
2. STL file
STL File is needed and can be obtained with the following methods:
Intraoral Scan
CT scan of a model
CT scan of a polyvinyl siloxane impression
Desktop scanner
3. Open-guided implant planning software
Information is sent to one of many open guided implant planning softwares. Here the data is analyzed to determine where the implant should be placed.
Considerations are made concerning bone volume, nerves, sinus, and adjacent tooth positions.
When there is limited space, the guided plan situates the implant in the best possible location.
4. Implant placement
It is recommended that the implants are placed using a prosthetically-driven treatment plan. The key is to try and place the implant in the central groove as much as possible.
5. Fabrication
The proposed plan is sent to Burbank Dental Lab to fabricate an accurate surgical guide complete with drill stops.
In addition to the accuracy that guided surgery provides, final esthetics is also greatly improved with this method. Through digital treatment planning, one can start with the end result in mind and create the ideal implant solution to fit the desired result.
Because guided surgery cases offer unmatched precision, the implants can be placed in ideal positions creating the best esthetic outcomes.
Guided Surgery Blue Sky – Case Study
This patient presented in need of implants for teeth numbers 30 and 31. A CBCT scan and intraoral scan were done and sent to Blue Sky Plan software, where they were carefully stitched together (Figure 1, shown below).
From this data, the proposed implant placement is made (Figure 2, shown below).
Cases with the best results are those that are prosthetically driven. Understanding where the final crown will be placed is critical to case success.
In this case, waxed-up crowns were used, and the proposed implant placement is designed with the emergence coming through the central fossa. This is marked with yellow abutment cylinders (Figure 3, shown below).
Next, the implants were designed to be below the functional max cusps (Figure 4, shown below).
It is crucial to consider the space and position of adjacent teeth and the space between the implants.
Figure 5, shown below shows the distances from the distal of #29 and the space between #30 and #31. This aspect also provides the depth measurements for drilling.
The proposed implants are also evaluated regarding their proximity to nerves (Figure 6, shown below) and their relation to the bony crest (Figure 7, shown below).
This data can then be used to begin the virtual constructing of the surgical guide. The metal cylinders used in the surgery guides are unique to the type of surgical system used.
The guide for this case includes drill stops and guide tubes manufactured by Blue Sky Bio (Figure 8, shown below).
Final checks were made of #30 and #31.
The software provided a view of #30, showing the edge to be even with the buccal bone and the apical implant just above the lingual plate of the cortical bone (Figures 9 and 10).
For number 31, the 3D view shows a buccal deficiency that will need to be filled with bone from surgery or bone graft material. (Figures 11 and 12)
Guided Surgery Appliance
Once the treatment plan is finalized, the fabrication of the guided surgery appliance is essential to the osteotomy’s accuracy. The finalized data can be sent to Burbank Dental Lab, where guided surgery appliances are created.
Burbank Dental Lab offers solutions to several different workflows. The guides are fabricated on digital printers with titanium guide cylinders that match the surgical system in use by utilizing advanced manufacturing methods.
It is important to note that Burbank Dental Lab’s surgery guide manufacturing capabilities are compatible with all software systems as long as they can export an STL file.
The guides are manufactured with FDA-approved printed resin.
The guide rings are unique to the surgical system being used.
All guides are tried on a solid model to verify fit.
While freehand implant placement is possible and is quite successful, implants placed with a guided surgery method offer improved diagnostics, accuracy, a treatment plan, and overall improved patient experience and case outcome. It also improves implant placement times and is more efficient.
Connect with us via chat below or give us a call at (800) 336-3053. A Burbank Dental Lab implant team specialist is ready to assist you with your next guided surgery appliance.
A better fitting denture with more retention and fewer sore spots A more durable, stain and odor resistant denture acrylic Electronic record for quick and easy recreation if needed. More
Burbank Dental Lab is offering Original Straumann Custom Abutments, milled at Burbank. Straumann implants have recently made available an FDA approved workflow that enables Burbank Dental Lab to fabricate milled
DURATEMP PMMA, a lab fabricated provisional restorations that are milled from PMMA (Polymethylmetacrylate). Our PMMA provisionals are CAD/CAM generated and can be created from either conventional impression or a digital IOS workflow. These provisionals are recommended for long term provisional needs such as implant or surgical cases.
DuraTemps for Implant restorations are available in screw retained or cementable options. Burbank Dental Lab PMMA provisionals are CAD/CAM-generated and are recommended for long-term provisional needs such as implant or surgical cases.
Burbank Dental Lab can fabricate “guided surgery appliances” from your CBCT based scans, using state of the art digital printers and titanium guide cylinders that correspond to your surgical system.
Burbank Dental Lab has three new state-of-the-art Carbon M2 printers. We are very excited about the options that these cutting-edge printers will allow us to offer our dental clients. Here are some of the advantages that these printers will begin to deliver to you and your dental practice.
Our New State-Of-The-Art 3d Printers
Carbon offers a highly dependable 3D manufacturing solution for many dental applications with its breakthrough Digital Light Synthesis™ technology, enabled by a wide range of dental materials.
Fabrication of the future is here!
Burbank Dental Lab has three new state-of-the-art Carbon M2 printers. We are very excited about the options that these cutting-edge printers will allow us to offer our dental clients. Here are some of the advantages that these printers will begin to deliver to you and your dental practice.
Our New State-Of-The-Art 3d Printers
Carbon offers a highly dependable 3D manufacturing solution for many dental applications with its breakthrough Digital Light Synthesis™ technology, enabled by a wide range of dental materials.
What Our Clients Say
“I have been working with Burbank Dental Lab for many years. They always get back to me in a timely manner whenever I have questions regarding a case. Mr. Wyoming...
“I appreciate the quality and efficiency of this lab. I especially like the turn around times for their crowns (about 5 days). Thank you for your work and I highly...
“Burbank Dental Lab’s Smile Design Group helped to transform my patient’s smile with their exceptional attention to detail and overall quality of the emax crowns. The case was a success,...
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“When I want something done right, I send it to Burbank. After experiencing inconsistent quality from my previous lab partners, Burbank was highly recommended by a colleague so I gave...
“After experiencing a decline in quality and communication from our previous lab we decided to give Burbank a try based on the recommendation of several business associates. The service from...
“I am a Heartland dentist in Texas and I have been looking for a comprehensive lab that I could use for implants, removable, and fixed. I discovered Burbank a few...
“Delivery time was excellent! The fit of the screw retained implant crown including emergence profile, contacts, seating, and occlusion were perfect. Didn’t do anything but seat it and torque the...
“Absolutely gorgeous and high-quality maxillary zirconia hybrid on Ti-bases. Their lab followed my prescription exactly. Their technicians have amazing talent. Thank you, Burbank!”
“We were looking for a lab that could accept our digital scans and produce high-quality centric-relation nightguards for patients. Burbank Dental Lab was recommended by a dental school classmate. We...
Burbank Dental Lab has far exceeded all of my expectations, and has fully delivered top tier prosthodontic work. What sets this lab apart from others is the constant communication. When...
“This lab provides restorative dentists with excellent technical support and high-quality lab work at reasonable fees. Their restorations are consistently excellent both from a functional and esthetic standpoint.”
“High quality dental lab with years of experience. Very professional service and results are second to none. Whether its cosmetic work, implant work, or digital, Burbank has their act together....
“In 25 years practicing dentistry I have not delivered a better full mouth rehabilitation crowns and bridge case like the one I did today. Aesthetics, fitting, contact, and occlusion was...
“I have been using Burbank for a while now. They are the only lab I’ve worked with who delivers consistently superior results. Their esthetic and implant work is second to...
“Full Arch fixed prosthetic cases go extremely smoothly with Burbank Dental Lab and their imetric photogrammetry in-office workflow. Highly recommend this workflow for anyone doing full Arch cases. Working with...
“Great Dental Lab for removable and crown and bridge. Amazing customer service. Vince and Dmitri are very accommodating and will ALWAYS work with you. Their product is top notch!” (click...
Hi Tony, hope you’re well. I’ve sent you a before and after case of a #8 old PFM replacement – single tooth next to natural #9. (Click for photo). Also...
“Just wanted to let you all know that I retired a few years ago but I sincerely appreciated both the help and especially the great quality of the work you...
“The implant department at Burbank is amazing! They have delivered casework that has exceeded my expectations and our patients are thrilled! We switched from a local lab to Burbank; our...
“We’ve been using this lab for a few years now and we are very happy. Excellent customer service, very kind billing staff and work is always well done. Every time...
“Burbank Dental Lab has provided us with many years of high-quality work, timely service and friendly staff. Our thanks, from all of us at Westlake Dental Associates.”
“Fantastic case! I just dropped these two implant abutment/crowns in and they were perfect! Thank you!” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent OCCLUSION: Excellent FIT: Excellent SHADE: Excellent ESTHETICS: Excellent...
This case is the case where you sent me the samples of the acrylics for a patient who is very sensitive to different chemicals, etc. She wore each sample disc...
“What an amazing lab to work with. Each person I have encountered has been amazing. From Joel and Kenny to Laura in Accounting to Tony himself. The crowns go in...
“We have used this lab for 18 months. They have proven to be very patient and customer-centric. They produce some really nice work and are easy to work with. Cases...
“Vincent and Karen are the best! I worked with Vincent on a full mouth rehab case. Everything turned out great and the patient is very happy. Working with Vincent made...
“They were great to work with and went out of their way to make sure we received our lab case the very same day. Holly even volunteered to come personally...
“Burbank Dental Lab is our most trusted dental lab for all of our dental work. They are extremely reliable and deliver exceptional products. They are always available for questions and...
“Amazing lab! The work always comes back in a timely manner and is beautiful! Marissa is who we are lucky enough to have help us with our cases and she...
“Very nice case! This patient was very happy. My only adjustment was to reduce the excess in the ovate pontic area that was overdone.” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent...
“I absolutely love this lab, very quick, beautiful work, and very professional. Marissa is so much help, and has answers every single time! Wouldn’t use anyone else!”
“For more than 5 years I have sent my removable lab work to Burbank Dental Laboratory. I delivered a new FUD and new mandibular distal extension RPD with a locator...
“Implant abutment and crown – this case was great! Thank you! The pink porcelain looked great where the gingival margins needed to be leveled.” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent...
“This was the first crown I inserted since we talked about the contacts being tight. This crown was PERFECT!!! Absolutely no adjustments were needed! This was one of those “throw...
“As a new customer to Burbank Dental Lab, I was pleasantly surprised at the interest the staff expressed for the INDIVIDUAL needs of my patients. As an academic, my ideal...
“Burbank is an excellent lab! It is one of the most high-tech operations in the country and I have visited many of them. Tony, Andrew, and the entire team have...
Thank you Joel for an excellent job. What I really love about Joel and Vincent from Burbank Lab is that 1. They listen to the instructions and follow them. 2....
“Thank you Joel for an excellent job. What I really love about Joel and Vincent from Burbank Lab is that: 1. They listen to the instructions and follow them. 2....
“Just completed a maxillary Prettau Zirconium bridge on 5 implants and am very pleased with the service, the attention to detail, and the communication skills of this lab, in particular...
This dental lab is world renowned for high quality of their crown and bridgework. I especially appreciate their expertise in implant castings. I happen to work with a couple of...