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Elevating the Paradigm of Dental Restorations with SmartComposite Hybrids
Written by Andrew Sedler
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Implant-supported restorations have emerged as the leading treatment method in dentistry, particularly for treating edentulous patients. These restorations serve to rehabilitate oral function and support the maintenance of healthy bone and soft tissues, delivering aesthetically pleasing and comfortable solutions for patients.
At Burbank Dental Lab, we are committed to advancing this field with the innovative SmartComposite Hybrid, a unique material designed for fixed dental restorations.
Material composition: The SmartComposite Hybrid combines a milled composite with a milled cobalt-chromium alloy. The alloy frame is free of beryllium and nickel, chemically inert, and resistant to corrosion.
Superior fit: Milled frames provide a better fit than cast frames, eliminating the inaccuracies often introduced during the casting process. This results in reduced biological and mechanical complications.
Custom design: The SmartComposite Hybrid restoration is meticulously designed and milled to fit the cobalt-chromium frame. After bonding the composite to the frame, a pink composite is used to imitate the look of the tissue, ultimately offering an aesthetically appealing and functionally effective restoration.
The SmartComposite Hybrid, with its distinct attributes, sets a new standard in fixed dental restorations.
What is The SmartComposite Hybrid?
Burbank Dental Lab’s SmartComposite combines milled (nickel and beryllium-free) Cobalt-Chromium (Co/Cr) and Milled Monolithic Composite.
The first step in the process is to set up the dentures. After the set-up is confirmed and approved, we fabricate the milled Co/Cr substructure and the milled hybrid composite overlay. Co/Cr substructures can be designed to connect directly to the implant/fixture or to multi-unit abutments.
After opaquing and etching the Co/Cr frame, the two components are bonded together. As the final step in creating a SmartComposite® Hybrid, the pink tissue composite is added and polished by hand.
Ideal Applications of the SmartComposite Hybrid
The SmartComposite Hybrid is optimally suited for full-arch restorations or large spans of missing dentition, where the interocclusal distance must be at least 13 millimeters, and the buccal to lingual distance should be a minimum of 9 millimeters. In addition, from the screw access channel, the buccal and lingual surfaces must be a minimum of 3mm thick.
When a patient’s treatment plan includes two screw-retained prosthetics, this restoration is an ideal option. When such a case arises, monolithic zirconia is often used on the maxillary and SmartComposite Hybrid on the mandible.
SmartComposite Hybrid builds desirable stress relief into the system because of its stress-absorbing properties.
Distinctive Properties of SmartComposite Hybrid
The hybrid’s unique attributes make it an excellent choice for full-arch fixed implant cases, particularly where the masticatory system is nonadaptive. The SmartComposite Hybrid is easy to repair, wears similarly to natural dentition, and carries a compressive strength of over 480 MPa.
Additional notable properties include:
Resistance to absorption of odor and fluids, thanks to its dense composition.
Cost-effectiveness compared to other types of fixed bridge materials.
Enhanced strength and durability from the cobalt-chromium frame.
Lightweight nature, ensuring patient comfort.
Superior aesthetics that mimic natural dentition.
Wear rate comparable to natural teeth, reducing trauma to opposing dentition.
Restoration can easily be repaired intraorally with composite.
When restoring both maxillary and mandibular arches, pairing monolithic zirconia restorations on the maxillary with a SmartComposite Hybrid on the mandibular provides stress relief throughout the mouth
Workflow for Successful SmartComposite Hybrid Cases
Successful SmartComposite Hybrid cases depend on careful planning. More planning can result in better-placed implants, leading to desirable results and patient satisfaction. Attention must be paid to any aesthetic issues caused by bone loss, vertical clearance, and the smile line.
Additionally, a comprehensive evaluation of the oral environment is necessary, utilizing bite blocks, wax set-ups, and photographs to help guide treatment planning, material selection, and aesthetic considerations. Burbank Dental Lab can assist in providing surgical guides from various workflows to ensure optimal implant placement.
Digital and traditional workflows are both viable and successful for these cases. Post-implantation, it is vital to collect information using a conversion denture for a postoperative bite and a Kois Analyzer to record the facial midline, horizontal plane, and condyle relationship.
The steps are as follows:
Patient Evaluation and Consultation: – Conduct a comprehensive oral examination. – Assess the patient’s medical and dental history. – Discuss the patient’s expectations and aesthetic desires.
Diagnostic Imaging and Analysis: – Obtain necessary radiographs (like CBCT scans) for detailed bone structure analysis. – Analyze the jawbone quality and volume to determine implant placement feasibility.
Treatment Planning: – Develop a detailed treatment plan, considering the number of implants needed and their positions. – Plan for any prerequisite procedures, such as bone grafting, if necessary.
Impression and Bite Registration: – Take detailed impressions of the upper and lower jaws. – Record the bite relationship using appropriate materials and techniques.
Surgical Phase: – Perform the implant surgery by placing the implants in the pre-planned positions. – Ensure proper angulation and depth for optimal support of the prosthesis.
Healing and Osseointegration: – Follow time for healing and osseointegration (integration of the implant with the bone). – Provide the patient with a temporary denture if needed during this period.
Prosthesis Design and Fabrication: – Collaborate with the dental lab for prosthesis design. – Utilize CAD/CAM technology for designing and milling the framework. – Choose appropriate materials for the hybrid prosthesis (such as titanium for the framework and composite for the teeth).
Try-In and Adjustment: – Conduct a try-in of the prosthesis framework and teeth set up. – Make necessary adjustments for fit, occlusion, phonetics, and aesthetics.
Final Posthesis Placement: – Once the try-in is successful, proceed with the final placement of the hybrid prosthesis. – Ensure proper fit, function, and aesthetic integration.
This is a generalized workflow, and actual procedures can vary based on a variety of factors, including the specific requirements of the dentist and patient.
As we stride confidently towards digital dentistry, Burbank Dental Lab is at the forefront of restoring implant cases with fixed prostheses. Our implant team is among the most knowledgeable in the industry, providing extensive support when restoring these life-altering cases.
To elevate your restorative work and bring unparalleled satisfaction to your patients, consider SmartComposite Hybrid for your next implant-supported hybrid case.
Contact Burbank Dental Lab today to consult an implant team member and see how the SmartComposite Hybrid can best serve your patients. Together, we will redefine smiles, one patient at a time.
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Our New State-Of-The-Art 3d Printers
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Fabrication of the future is here!
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What Our Clients Say
“I like how fast I get my cases back. It’s a lot faster than I expected.”
“Burbank is amazing. I am blown away by their craftsmanship. Crowns are absolutely beautiful. Patients love them. Wyoming and Jason have been great with communication. I will continue to send...
“I have been using Burbank Dental Lab for a few years now. I have been very happy with the results. The best part is that the team communicates well regarding...
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“I have been using Burbank Dental Lab for several years now and am continually impressed with the quality of their work and their customer service! Everyone that works there is...
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“I have been a client of Burbank Dental for over 20 years. Everyone from the phone operators to the techs to management is wonderful and friendly. I have done a...
“I have been using Burbank Lab for over 30 years and recommend them highly. The owner Tony is a stand-up guy with a ton of integrity and a mensch. The...
“When I want something done right, I send it to Burbank. After experiencing inconsistent quality from my previous lab partners, Burbank was highly recommended by a colleague so I gave...
“After experiencing a decline in quality and communication from our previous lab we decided to give Burbank a try based on the recommendation of several business associates. The service from...
“I am a Heartland dentist in Texas and I have been looking for a comprehensive lab that I could use for implants, removable, and fixed. I discovered Burbank a few...
“Delivery time was excellent! The fit of the screw retained implant crown including emergence profile, contacts, seating, and occlusion were perfect. Didn’t do anything but seat it and torque the...
“Absolutely gorgeous and high-quality maxillary zirconia hybrid on Ti-bases. Their lab followed my prescription exactly. Their technicians have amazing talent. Thank you, Burbank!”
“We were looking for a lab that could accept our digital scans and produce high-quality centric-relation nightguards for patients. Burbank Dental Lab was recommended by a dental school classmate. We...
Burbank Dental Lab has far exceeded all of my expectations, and has fully delivered top tier prosthodontic work. What sets this lab apart from others is the constant communication. When...
“This lab provides restorative dentists with excellent technical support and high-quality lab work at reasonable fees. Their restorations are consistently excellent both from a functional and esthetic standpoint.”
“High quality dental lab with years of experience. Very professional service and results are second to none. Whether its cosmetic work, implant work, or digital, Burbank has their act together....
“In 25 years practicing dentistry I have not delivered a better full mouth rehabilitation crowns and bridge case like the one I did today. Aesthetics, fitting, contact, and occlusion was...
“I have been using Burbank for a while now. They are the only lab I’ve worked with who delivers consistently superior results. Their esthetic and implant work is second to...
“Full Arch fixed prosthetic cases go extremely smoothly with Burbank Dental Lab and their imetric photogrammetry in-office workflow. Highly recommend this workflow for anyone doing full Arch cases. Working with...
“Great Dental Lab for removable and crown and bridge. Amazing customer service. Vince and Dmitri are very accommodating and will ALWAYS work with you. Their product is top notch!” (click...
Hi Tony, hope you’re well. I’ve sent you a before and after case of a #8 old PFM replacement – single tooth next to natural #9. (Click for photo). Also...
“Just wanted to let you all know that I retired a few years ago but I sincerely appreciated both the help and especially the great quality of the work you...
“The implant department at Burbank is amazing! They have delivered casework that has exceeded my expectations and our patients are thrilled! We switched from a local lab to Burbank; our...
“We’ve been using this lab for a few years now and we are very happy. Excellent customer service, very kind billing staff and work is always well done. Every time...
“Burbank Dental Lab has provided us with many years of high-quality work, timely service and friendly staff. Our thanks, from all of us at Westlake Dental Associates.”
“Fantastic case! I just dropped these two implant abutment/crowns in and they were perfect! Thank you!” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent OCCLUSION: Excellent FIT: Excellent SHADE: Excellent ESTHETICS: Excellent...
This case is the case where you sent me the samples of the acrylics for a patient who is very sensitive to different chemicals, etc. She wore each sample disc...
“What an amazing lab to work with. Each person I have encountered has been amazing. From Joel and Kenny to Laura in Accounting to Tony himself. The crowns go in...
“We have used this lab for 18 months. They have proven to be very patient and customer-centric. They produce some really nice work and are easy to work with. Cases...
“Vincent and Karen are the best! I worked with Vincent on a full mouth rehab case. Everything turned out great and the patient is very happy. Working with Vincent made...
“They were great to work with and went out of their way to make sure we received our lab case the very same day. Holly even volunteered to come personally...
“Burbank Dental Lab is our most trusted dental lab for all of our dental work. They are extremely reliable and deliver exceptional products. They are always available for questions and...
“Amazing lab! The work always comes back in a timely manner and is beautiful! Marissa is who we are lucky enough to have help us with our cases and she...
“Very nice case! This patient was very happy. My only adjustment was to reduce the excess in the ovate pontic area that was overdone.” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent...
“I absolutely love this lab, very quick, beautiful work, and very professional. Marissa is so much help, and has answers every single time! Wouldn’t use anyone else!”
“For more than 5 years I have sent my removable lab work to Burbank Dental Laboratory. I delivered a new FUD and new mandibular distal extension RPD with a locator...
“Implant abutment and crown – this case was great! Thank you! The pink porcelain looked great where the gingival margins needed to be leveled.” MARGINS: Excellent CONTACTS: Excellent CONTOUR: Excellent...
“This was the first crown I inserted since we talked about the contacts being tight. This crown was PERFECT!!! Absolutely no adjustments were needed! This was one of those “throw...
“As a new customer to Burbank Dental Lab, I was pleasantly surprised at the interest the staff expressed for the INDIVIDUAL needs of my patients. As an academic, my ideal...
“Burbank is an excellent lab! It is one of the most high-tech operations in the country and I have visited many of them. Tony, Andrew, and the entire team have...
Thank you Joel for an excellent job. What I really love about Joel and Vincent from Burbank Lab is that 1. They listen to the instructions and follow them. 2....
“Thank you Joel for an excellent job. What I really love about Joel and Vincent from Burbank Lab is that: 1. They listen to the instructions and follow them. 2....
“Just completed a maxillary Prettau Zirconium bridge on 5 implants and am very pleased with the service, the attention to detail, and the communication skills of this lab, in particular...
This dental lab is world renowned for high quality of their crown and bridgework. I especially appreciate their expertise in implant castings. I happen to work with a couple of...
